Software Engineer
SunTado · Ida Milk — Idaho · Intern → Junior Developer → Software Engineer
JUN 2025 — AUG 2026
I was the primary developer behind the software that runs an ultra-high-temperature (UHT) dairy manufacturing operation — top contributor across the platform's repos, and the person the plant called when something needed to work.
The platform
- Built and owned the applications the plant runs on — Vue 3 progressive web apps (PWAs) for work orders, inventory and pallet management, receiving, quality control (QC) sampling and release, bin transfers, and fulfillment — used daily by ~95% of active staff across warehouse, quality assurance (QA), packaging, production, and management. I wrote 80%+ of the frontend.
- Built real-time features with Socket.IO: production key performance indicator (KPI) dashboards on shop-floor TVs, a live line-staging dashboard, and escalating material-low and queue alerts to operators and Microsoft Teams.
Manufacturing execution system — MES
- Sole author of an MES service that bridges the plant floor and the enterprise resource planning (ERP) system: scheduled pollers read real-time process data from the plant's supervisory control and data acquisition (SCADA) historian, per-tank state machines reconstruct production batches at every stage of the line, and the service posts the matching NetSuite transactions automatically — receipts, assembly unbuilds, work order create/issue/complete, waste adjustments, and reconciliation sweeps.
- Engineered it to run unattended: restart-safe state recovery from SQL Server, idempotent retries that never double-post, a review queue for unrecognized products, a dry-run sandbox mode, and Teams alerting.
- Millions of pounds of milk a week land in NetSuite fully lot-traceable and costed, with zero operator data entry — in-plant production that previously wasn't recorded in the ERP at all.
- Built the automated backflush and consumption system that raised contemporaneous production tracking from ~20% to 95%, and eliminated lost inventory updates by serializing concurrent pallet consumption with per-bin, per-work-order locks.
- Full architecture write-up: the MES case study.
Integrations & architecture
- Split a monolithic Express API into independently deployed services — gateway, manufacturing, MES, ERP, and printing — each with GitHub Actions CI/CD for dev and production, mapping upstream and downstream dependencies to cut deployment risk.
- Designed, documented, and supported RESTful workflows and secure OAuth 1.0a NetSuite integrations for work orders, item receipts, fulfillments, inventory adjustments, QC release, bin transfers, and lot traceability — my services posted over 90% of the company's ERP transaction lines automatically (1.4M+ lines company-wide in the first seven months of 2026).
- Replaced major RF-SMART warehouse and inventory workflows with custom barcode-driven software, eliminating roughly $250K/year in third-party licensing.
- Co-built the application programming interface (API) gateway that fronts every client app on the platform — authentication and brokered access to NetSuite and Active Directory.
- Built the company's external web portal: a Vue 3 frontend behind a hardened Express gateway with JSON Web Token (JWT) access/refresh auth and curated data transfer objects (DTOs), running on Node 22 with PM2 and Caddy — including a milk-diversion planner that forecasts silo capacity and recommends daily truck diversions.
Reliability & people
- End-to-end testing, production troubleshooting, root-cause analysis, and change-impact validation across every application the plant depended on.
- Primary support resource and subject-matter expert for the platform; partnered with warehouse, QA, production, procurement, accounting, and management to turn business needs into shipped software.